Pilot line manufacturing of functional polymer nanocomposites from natural halloysite nanotubes: demonstrating controlled release of active antimicrobials in food packaging applications

NanoPack aims to develop and demonstrate state-of-the-art antimicrobial packaging solutions for perishable foods based on natural nanomaterials that will prevent food-borne illness outbreaks and reduce food waste caused by early spoilage.

NanoPack will help reduce the staggering 1.3 billion tonnes of food wasted each year, which cause major economic loss and significant harm to the world’s natural resources. The project intends to present better performing, safer and smarter products that will position Europe as the leader in food nanotechnology and smart antimicrobial packaging while increasing competitiveness and growth.

The active polymer films developed by NanoPack exhibit broad-spectrum antimicrobial properties unmet by existing state-of-the-art materials, which include currently used nanomaterials such as silver particles, which have raised health concerns of toxicity and microbial resistance. Applying the power of nanotechnology, the project will employ polymer composites based on natural Halloysite Nanotubes (HNTs) as reliable and safe carriers, capable of tailored release of bioactive payloads. Due to their size, HNTs are unable to migrate from the food packaging into food. Maximizing safety, HNTs in the NanoPack food packaging slowly release minute amounts of potent, volatile, natural and EU-approved essential oils into the packaging headspace. The oils exhibit both antimicrobial and anti-fungal properties and can be tailored to inhibit growth of most food-borne microbes.

NanoPack schematic

The three-year project is aimed at demonstrating, validating and testing food-packaging products with antimicrobial surfaces based upon natural materials. NanoPack will address scientific, technological, economic, safety and regulatory challenges to ensure that consumers eventually will be able to benefit from this novel packaging.

NanoPack intends to develop, scale up and run pilot lines in operational industrial environments to manufacture antimicrobial polymer films that are commercially feasible and accepted by retailers and consumers alike.

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ACTIVITIES of Bio Base Europe Pilot Plant

  • Scale-up of the Halloysite Nanotubes (HNT) loading process with active compounds (essential oils)
  • Scale-up of the HNT functionalization process
  • Optimising formulation of HNTs to enable easier integration during large scale compounding
  • Demonstration of the production of kilograms loaded HNTs allowing the production of > 2000 m² of plastic film




Technion – Israel Institute of TechnologyProject Coordinator; Loading active agents into halloysite nanotubes (HNTs); efficacy testing

Industrial partners:

RTD Partners:

Demand Side Partners – Linking with consumers, SMEs, packaging & food industry, academia and retailers:

Project Management:

Agora Partners (Israel): Management; Dissemination, Communication & Visibility



This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 720815.

marisurf - supported